Additive
technology:
Technology
may have had the greatest impact on recent human history. Consider a light
bulb, a steam engine, or, more recently, automobiles and aeroplanes, not to
mention the rise and rise of the world wide web. These technologies have
improved our lives in a variety of ways, opening up new pathways and
opportunities, but it usually takes time, often decades, before the genuinely
disruptive character of the technology becomes obvious.
It is
widely assumed that 3D printing, also known as additive manufacturing (AM), has
a great deal of potential to become one of these technologies. Many media
channels, mainstream publications, and online resources have now covered 3D
printing. What exactly is 3D printing, which some predict will replace
traditional manufacturing as we know it, revolutionise design, and have
geopolitical, economic, social, demographic, environmental, and security
ramifications in our daily lives?
The most
fundamental and distinguishing feature of 3D printing is that it is an additive
manufacturing method. And this is crucial because 3D printing is a totally
different manufacturing approach based on modern technology that builds up
items additively in sub-millimetre layers. This is significantly different from
any other traditional manufacturing technology now in use.
Traditional
manufacturing has a variety of constraints, which stem from the etymological
origins of the French word for manufacture itself, which is based on human
effort and created by hand philosophy. However, the manufacturing world has
changed, and automated operations like machining, casting, forming, and
moulding are all (relatively) modern, complicated processes that necessitate
the use of machines, computers, and robot technology.
Traditional
design and production techniques impose a variety of unacceptable limits for
many applications, including the previously stated expensive tooling, fixtures,
and the necessity for the assembly of complicated parts. Furthermore, subtractive
manufacturing methods such as machining can waste up to 90% of the original
block of material. 3D printing, on the other hand, is a method of directly
producing items by adding material layer by layer in a variety of ways,
depending on the technology employed. To simplify the theory underlying 3D
printing, it may be compared to the process of automatically making anything
using Lego blocks for anyone who is still attempting to understand the notion (and
there are many).
3D
printing is an enabling technology that fosters and drives innovation by
providing unparalleled design freedom while reducing prohibitive prices and
lead times. Components with elaborate geometry and complex features can be
developed at no extra cost to avoid assembly needs. 3D printing is also
emerging as an energy-efficient technology that can deliver environmental
efficiencies in both the manufacturing process, which can use up to 90% of
standard materials, and during the product's working life, which can be
achieved through lighter and stronger design.
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